S/SKCASOFTWARE + AUTOMATION
SOUTHERN KENTUCKY CONTROLS & AUTOMATION

Know what your
machines are doing.
See where production
is being lost.

Custom machine monitoring software for production counts, OEE, downtime, and machine status. Connect your equipment and give operators, maintenance, and supervisors a clearer view of each shift.

MACHINE DATA / PRODUCTION VISIBILITY / CONTROL SYSTEMS
SKCA / PRODUCTION OVERVIEW

Summit demo line

DEMO DATA
Production running Shift 1 · 06:00–14:00
Overall OEE84.6%Availability × Performance × Quality
Good parts1,248Target: 1,400
Hourly output Actual Target
06
07
08
09
10
11
12
13
Atlas AssemblyRunningCycle 24.2s
Nova PackagingChangeover03m 12s
Orion InspectionRunningCycle 23.8s
YOUR FLOOR. YOUR DATA. ONE CLEAR VIEW.
Built around your processPLC + HMIOEE + DOWNTIMEMACHINE VISIONSQL + TRACEABILITY
01 / WHAT WE DO

Machine monitoring first.
Connected controls behind it.

Connect the equipment, capture the right signals, and give your team information they can act on.

01 — SOFTWARE

Machine data
collection

Purpose-built software to collect production counts, cycle times, faults, process values, and barcode data from your equipment.

  • PLC and equipment connectivity
  • Event logging and part traceability
  • Custom operator applications
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02 — VISIBILITY

Production dashboards
& KPI displays

Make machine status easy to see with shop-floor displays and browser dashboards tailored to operators, maintenance, and production teams.

  • OEE, availability, performance, quality
  • Downtime reasons and trends
  • Shift targets, output, and scrap
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03 — CONTROLS

Custom machine
programming

PLC and HMI programming built around how your machine needs to run, from sequence control to operator interaction.

  • Machine sequences and interlocks
  • HMI screens and diagnostics
  • Equipment modifications and integration
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04 — INSPECTION

Vision system
integration

Connect inspection results to machine operation and production records so quality checks become part of your process.

  • Presence, orientation, and identification
  • Barcode and data matrix reading
  • PLC handshakes and result tracking
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05 — DATA

Machine databases
& reporting

Organize machine data in a database designed for dependable logging, useful reporting, and future expansion.

  • SQL database setup and table design
  • Production and quality history
  • Queries, reports, and application integration
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ONE CONNECTED PROCESS

The right information.
Where it matters.

A machine signal is just the beginning. Bring controls, software, inspection, and data together around your production goals.

Explore the approach +
02 / PRODUCTION IN FOCUS

Explore a shift.
See the difference.

Different roles need different information. Build displays around the decisions your team makes every shift.

Fictional machines and sample data. This demonstration is not connected to customer equipment.

Know what is running.
See what needs attention.

Give operators and maintenance a shared view of running, stopped, and changeover states, with the context they need to respond.

INTERACTIVE EXAMPLE · ILLUSTRATIVE DATA
Sample shift:
03 / BUILT FOR YOUR FLOOR

Your process comes first.

Start with a clear production need. Build a practical solution that fits the equipment and the people using it.

01

Understand

Define the machine process, available signals, reporting needs, and what success looks like.

02

Connect & build

Develop the controls, data connections, software, and displays around the agreed requirements.

03

Validate

Check machine handshakes, data accuracy, calculations, and operator workflows against real conditions.

04

Put it to work

Bring the solution onto the floor with clear setup documentation and a plan for future changes.

LET’S DEFINE WHAT’S NEXT

Let’s talk about
your production goals.

Start with one machine or plan a connected line. Tell us what you want to measure and we’ll discuss the equipment, available signals, and next steps.

A useful starting point

  • Your machine or production process
  • PLC, HMI, and existing software
  • Data and KPIs you want to capture
  • Where your team needs to see the results
jeremy.raney@skc-automation.com
CONTACT SKCA

Tell us about your project.

Share your goals, equipment, and timeline so Jeremy can respond to your inquiry. Please do not submit passwords or confidential production data.

Your details will be emailed to SKCA through FormSubmit so we can respond to your inquiry.

Prefer to email directly? jeremy.raney@skc-automation.com